Overmolded Cable Assemblies

Dc electronics can build to print most custom overmolded cable assemblies designed for today s sophisticated applications.

Overmolded cable assemblies.

Custom overmolded cable assemblies are a complete assembly that seamlessly combines the various parts of the cable and connector to meet customer needs. Whether you are looking for overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry the team at dc electronics will make it possible. Available in nearly limitless shapes sizes materials and configurations overmolded cable assemblies are designed for extra protection against harsh conditions demanding environments abrasion sterilization and. With the majority of movement between the cable and connector occurring at the cable exit overmolding improves performance and enhances the cable life.

The overmolding process involves injecting molten material into a mold cavity that when cooled conforms to the desired shape. Overmolding is the preferred solution for environmental protection of military aerospace and harsh environment industrial interconnect cable assemblies. When designing cable assemblies engineers are using the overmolding process to provide strain or bend relief. Overmolded cable assemblies offer 360 degree strain relief improved pull strength and flexible support at the cable exit.

Overmolded cable assemblies are the most rugged class of interconnect wire harnessing available. Often when consumer home appliance and telecommunication customers need cable assemblies they need multiple vendors to acquire connectors cables and the actual assembly. Overmolded injection molded molded cable assemblies galaxy is a leading manufacturer of custom over molded cable assemblies also called molded cable assemblies or injection molded cable assemblies. This includes grommets as part of the assembly for any point s where an assembly needs to be installed through.

Various overmolded cable assemblies custom manufactured for each application. The overmolded mxc cable assemblies deliver ultra high performance with bandwidth capabilities extending up to the terabit per second range e g 64 25gb s fibers 1 6tb s and have a rugged expanded beam interface that supports lower overall costs due to fewer parts and simpler assembly with no fiber polishing required as well as reduced. Molex designs overmolded cable assemblies capable of delivering 3 0 to 80 0a current ratings depending on the connector family.